Deep Cone Thickener

Deep Cone Thickener

Capacity: 5-2600 m³/h
Feeding Size: 0–300 μm
Discharging Size: 40–75% solids
Handling Materials:  Tailings dewatering, concentrate concentration, sludge dewatering, etc

Deep cone thickener concentrates slurries (0–300μm) to 40–75% solids via gravity and flocculation, handling 5–500m³/h. Its steep cone design accelerates settling, producing clear overflow (<500ppm SS) and dense underflow. Ideal for tailings dewatering but requires pre-screening of >0.5mm particles.

Advantages

Deep cone thickener with high density underflow

01.

High Density Underflow

Achieves 60–75% solids in underflow via steep cone geometry and optimized floculation, reducing downstream drying costs by 30–50%.

Deep cone thickener with clear overflow

02.

Clear Overflow

Produces effluent with <500ppm suspended solids (SS), meeting reuse/discharge standards without additional filtration.

Energy-efficient deep cone thickener

03.

Energy Efficient

Consumes only 0.5kWh/t solids, 60% less than centrifuges, thanks to gravity-driven settling.

Deep cone thickener with compact footprint

04.

Compact Footprint

Deep cone design reduces diameter by 40% versus conventional thickeners for equivalent capacity (5–500 m³/h).

How Does A Deep Cone Thickener Work

1. Floculated Feed Entry: Dilute slurry (10–30% solids) is mixed with floculant (5–50 g/t) and injected into the thickener’s center well, where polymers bind fine particles into aggregates.

2. Gravity Settling: Dense flocs sink rapidly through the steep cone (55–60° slope), while clarified water rises to overflow launders (<500 ppm SS).

3. Compression Zone: Thickened solids are compressed by the cone’s narrowing geometry and rotating rakes (0.1–1 RPM), reaching 60–75% density.

4. Controlled Discharge: Underflow pumps extract concentrated slurry, with bed-level sensors automatically adjusting discharge rates to maintain optimal residence time.

Deep cone thickener working principle diagram

Applications

Models

Model

Diameter of Thickener (mm)

Depth of Thickener (mm)

Area of Sediment (m²)

Capacity (m³/h)

GSNG-3

3000

4400

21

60–70

GSNG-6

6000

8800

85

210–260

GSNG-9

9000

13500

310

570–700

GSNG-12

12000

17500

510

800–1200

GSNG-15

15000

19000

1200

1000–1500

GSNG-18

18000

22000

2000

1400–2100

GSNG-20

20000

22800

2700

2100–2600