Spiral separator

Spiral separator

Capacity: 0.2 -40t/h
Feeding Size: 0.2 -40t/h
Discharging Size: 0.02-0.3mm
Handling Materials: Suitable for sorting gold ore, iron ore, ilmenite, chromite, pyrite, zircon, hematite, monazite, phosphorite, tungsten ore, tin ore, tantalum ore, niobium ore, as well as other non-ferrous metals, rare metals, and non-metallic mineral bodies with specific gravity differences.

Spiral separator is a centrifugal flow film that generates a dynamic slurry flow on the inclined surface of the spiral based on the differences in specific gravity, particle size, and form between useful minerals and gangue minerals. In the comprehensive force field of gravity and centrifugal force, different particles are subjected to gravity, hydrodynamic pressure, and friction force to achieve the separation of useful minerals and gangue minerals.

Advantages

Spiral separator with high separation efficiency

01.

High Separation Efficiency

This equipment offers an exceptional enrichment ratio and outstanding recovery rates, ensuring maximum mineral separation and minimal loss of valuable metals during the processing cycle.

Spiral separator with compact and eco-friendly design

02.

Compact and Eco-friendly

Featuring a small footprint and low water consumption, its smart, simple structure saves premium floor space while significantly reducing daily operational costs and environmental impact.

Spiral separator with cost-effective powerless operation

03.

Cost-effective Powerless Operation

Requiring no electrical power to run, this system ensures easy installation and delivers a large processing capacity, making it perfect for remote or infrastructure-limited sites.

Spiral separator with user-friendly operation and high return

04.

User-friendly High Return

It is incredibly easy to operate and maintain, requiring a very small initial investment while guaranteeing a quick return on capital for your mining project.

The working principle of the Spiral Separator

1.Installation:Raise the spiral chute and calibrate the vertical line. Fix it securely in position using an iron frame or wood support.

2.Feeding and adjustment:Use a sand pump to feed the ore slurry into the top two inlets. Add water and adjust the slurry concentration to ensure a proper flow.

3.Separation principle: The slurry swirls naturally from top to bottom, creating centrifugal force. Gravity and centrifugal action separate the ore based on variations in specific gravity, particle size, and shape.

4. Discharge: The concentrate and tailings flow into their respective hoppers, then route through pipelines into sand tanks. Finally, a sand pump discharges the material to complete the process.

Spiral separator working principle diagram

Applications

Models

Model

5SS-400

5SS-600

5SS-900

5SS-1200

5SS-1500

Outer Diameter (mm)

400

600

900

1200

1500

Pitch (mm)

240, 180

450, 360, 270

675, 540, 405

900, 720, 540

540, 720

Pitch to Diameter Ratio

0.6, 0.45

0.75, 0.6, 0.45

0.75, 0.6, 0.45

0.75, 0.6, 0.45

0.75, 0.6, 0.45

Lateral Slope (°)

9

9

9

9

9

Max Spiral Starts per Unit

2

3

4–2

4–2

4–2

Feed Size (mm)

0.2–0.02

0.2–0.02

0.3–0.03

0.3–0.03

0.3–0.02

Feed Concentration (%)

25–55

25–55

25–55

25–55

25–55

Capacity (t/h)

0.15–0.2

0.8–1.2

2–3

4–6

6–8

Length (mm)

460

700

1060

1360

1560

Width (mm)

460

700

1060

1360

1560

Height (mm)

1500

2600

4000

5230

5230

Weight (kg)

50

150

400

600

800

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